• Production: Slider

    Profitable Production for Your Customers

    Production Management from Melt Shop to Market

Increasing variety of orders? Decreasing quantities per order? Shorter delivery times? The production process in metals is driven by a cumulative complexity. Therefore real time tracking with integrated operational quality processes becomes more substantial.

Be it feedstock quality, routine material handling or correct execution of the individual process steps in the plant/ at shop floor level – PSImetals Production continuously captures, controls and monitors all production data and processes in metal production. Pre-defined key performance indicators (KPI) – optionally as realtime information or as a trend – enable the online evaluation of current and future production situations.

This enables significantly improved process efficiency, higher yield and cost savings.

The following areas are covered:

  • Material & Stock Management

  • Schedule Execution

  • Production Tracking

  • Production Order Lifecycle

Available for:

  • Industry: Steel, Aluminium, Copper
  • Process: Coking plant, blast furnace, melt shop, rolling & finishing
  • Products: flat products, long products, tubes
  • Tracking units: batch, single pieces, lots, bundles
50% degrading reduction
25% more OTIF delivery
10% higher productivity
10% throughput increase

Standardize, Automate, Benefit

  • Higher process effiency by a seamless integration from process control to ERP as well as a horizontal integration of all production processes
  • Intelligent decision support and automated user guidance for shopfloor along the production process for primary metals
  • Support of fast close by perpetual inventory
  • Single source-of-truth: consistent process status and history information
  • Easy process configuration based on predefined templates for metals specific lines
  • Adaption of business processes to customer needs by graphical workflow management
  • Ongoing documentation of gained know-how

Material & Stock Management

  • Administration of all material types
  • Goods receipt, movement tracking and goods issue on material and batch level
  • Management of scrap yards, bunkers, small part areas, semi-finished products and equipment

Schedule execution

  • Fast reaction to production issues by modifying released line schedules
  • Management of line schedule states

Production tracking

  • Tracking of material flow
  • Registration of all production data in the different facilities
  • Basis for reporting and quality control

Production Order Lifecycle

  • Managing production orders during their lifetime
  • Status management

Benefit from the Market Leader for Production Management in Metals

[Translate to English:] Production: Component Module

Selected reference customers:

Logo: AMAG
Logo: NLMK

Contact person

Swetlana Maschinez
Marketing Manager
Dircksenstraße 42-44
10178 Berlin

Images:  Iconfinder/©DelwarHossain